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Refilling Tips For Lexmark Cartridges 
 by Barry Shultz

Lexmark color cartridges like the 12A1980 or the 15M0120 and similar foam filled multi-chambered cartridges typically exhibit the same problems after refilling. They might have streaking, missing colors, no colors and wrong colors. These problems can usually be fixed by removing the sponges and washing them out. This may be easier said then done because the clear plastic cover over the sponges is a bugger to remove. After removing the colored top you will see a clear plastic cover over the sponges. The best way to remove it, in my experience, is to use a sturdy pair of needle nose pliers, available at any hardware or department store. 

Pry off the clear cover using the pliers. You will absolutely destroy it in the process but that's ok because the cartridge will work just fine without it. When you get the clear cover off take notice which color is in which chamber and write it down

Do the next part in a sink or somewhere safe from ink stains. Remove the three sponges and wash them out thoroughly with warm soapy water. Squeeze out the excess soapy water from the sponges and rinse them again with clear clean water. Squeeze out the water and put the sponges aside for now. Take the empty cartridge body and rinse out the cavity thoroughly with hot water. Hot, not scalding. 

Put the sponges back in the cartridge in the correct chamber. Refill the cartridge making sure you don't over fill the chambers. Make sure the cartridge is dry before you insert it in the printer. Dab the copper foil contacts with a soft cloth or tissue if they are wet or dirty. 

This procedure should resolve 90% of the problems with refilling this cartridge type. 

BS

Refilling Lexmark Color Cartridges
by John Anderson

I don't know if I had an unusual cartridge, but I think not, so here's one for your knowledge base.

To open my Lexmark 1980 color cartridge, I simply took a small utility knife (razor blade knife) and worked it in between the cartridge and the cartridge cover, and pulled it through the slot a few times. You can actually feel each side release when it separates, as it is glued on. There was no need to remove the clear cover, as it did not become dislodged, and kept the ink in the correct well, even when it bled out of the top. If it separated from the top of the wells it should be removed or the ink could travel across it's face into the wrong well.

I've just ordered a second injector, which I'll remove all or most of the needle from, because I believe If you draw a suction on the top of the sponge as you're injecting the ink, you should be able to remove air from the sponge, and achieve maximum absorption of the ink into the sponge.( I haven't tried this yet, but Lexmark punctured the sponge through both holes on the initial filling, and only one has an ink stain on the puncture. I'll get back to you after I try it.)

I also had a problem getting the ink to flow from the color which ran out during printing. I had taped over the nozzles with the tape you sealed the ink bottle with. By working the ink in the stuck chamber (pulling foam from the top of the sponge and re-injecting the ink back in the bottom of the sponge) till it started to bleed out of the nozzles. Wiped off excess ink and ran the nozzle cleaning part of the printer program till the cross bleeding of color at the nozzles stopped. Once they begin firing the cartridge leaking seems to stop on it's own.

Hope some of this is helpful.

John Anderson   

Portions of this FAQ were paraphrased from the book THE INKJET MANUAL by Sandy Kouvaras.

MGT: Thanks John for a very useful article

 


Refilling Tips For Lexmark Cartridges 
 by MLG from our Refilling Discussion Board

When you have cross-contamination with your inks... lets say your blue line is printing green (just an example) that means that yellow is overloaded. I have created a page in one of my "paint" programs where I print out a solid block of only yellow. I print off the excess yellow until a test print would show a perfect blue. The same with yellow printing orange... print out a page of red until the excess red is printed off. If red is purple, print off the excess blue. It shouldn't take too long to normalize the cartridge this way. I use paper from the "recycle" bin so that I am not wasting paper while doing this. This is an easy problem to fix. I'm still working on clogged print heads...

To add to my above comments. I have been fairly successful getting a clogged cartridge to get back into shape by soaking the print heads in a warm to hot solution of diluted Mr. Clean. Let it soak for a good while and then blot the cartridge and see what colors are "opening up". Red was pretty easy, blue took longer to soak. I reheated the solution in the microwave. It didn't seem to hurt the cartridge. In the past, I have taken to smashing one of these cartridges open just to see what made them tick. The sponges are HUGE compared to the compartment that they are in and once they were dry, it took a long time to rewet the sponge. A soapy solution helped. The worst part of the sponge as far as drying out was concerned was right where we need it most--at the printhead end. Think of that as you add ink. Work the needle around in the sponge at the printhead, compressing the sponge to move the ink around at that end, and it may revive an old cartridge. Water is NOT enough to soak the printhead in to unclog it. You need some type of surfactant to break up the dried ink.

On last tip... This worked for clearing the blue and getting the cartridge, at last, working perfectly. Can you tell what I have been doing today? Anyway, after the Mr. Clean treatment, which worked fabulously for the red, but only so-so for the blue, I tried a hot diluted solution of a very mild jewelry cleaner. I figured it couldn't hurt and may even clean the contacts of the printhead. The blue started working immediately. My test print page was beautiful after I got rid of a small excess of magenta. The true test will be how it holds up in the next day, but that is how long I usually wait for the cartridge to equilibrate with itself, anyway. I used a jewelry cleaner put out by Connoisseur's, an easy brand to find. I had it on hand and it is relatively cheap.

MLG

 

 

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